Matelec HydroSTART FPC-82243 415v Dual Pump Controller with IP56 Steel Enclosure
Matelec HydroSTART FPC-82243 Dual Pump Controller with Capacitive Touch Interface & Current Sensing (Range 0.1-16 Amp)
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HydroSTART Controller Module and Metal Enclosure with Inner Door
The Matelec HydroSTART FPC-82243 is a heavy-duty dual pump controller engineered for high-demand three-phase applications such as sewage pump-out, stormwater transfer, pressure boosting, and industrial water systems. Combining advanced control technology with a robust IP56-rated powder-coated steel enclosure and inner door, it delivers reliable performance in even the harshest environments.
Equipped with a modern capacitive touch keypad, LED status indicators, and integrated pump current sensing, the HydroSTART provides wide-range overload, undercurrent, and zero-current protection. Its six configurable digital inputs allow for flexible setup using float switches, pressure switches, prime loss detection, or system enable functions.
The FPC-82243 supports both Level Control Mode (up to 5 float switches) and Pressure Control Mode (up to 3 pressure switches) to suit varied pumping system designs. Smart features such as duty sharing/alternation, staggered pump starts, anti-seize cycling, and “smart chirp” auto-silencing alarms help reduce downtime, prevent wear, and improve efficiency.
TECHNICAL SPECIFICATIONS
- Model: FPC-82243
- Pumps Supported: 2 (three-phase)
- Supply Voltage: 415 VAC
- Overload Rating: Low Range (0.1–6 A) or High Range (5–16 A) selectable
- Inputs: 6x digital inputs for float/pressure switches, prime loss flow switch, or system enable
- Outputs: 2 pump supply outputs, BMS volt-free common fault output
- Communications: Modbus RTU RS485
- Enclosure Size: 400 × 300 × 150 mm
- Enclosure Rating: IP56 (outdoor, steel with inner door)
APPLICATIONS
- Sewage pump out
- Stormwater pump out
- Water transfer
- Pressure boosting
- Hot water recirculation
FEATURES
Enclosure
- Powder coated mild steel enclosure with removable gland plate
- IP54 rated with single door, for indoor mounting (Single Door version), or
- IP56 rated with inner door, for outdoor mounting (Inner Door version)
Protection
- Padlockable mains power isolator switch
- Low voltage control and input circuitry
- Individual pump circuit breaker protection/isolation
- Contactors for pump switching (three phase panels)
- Electronic short and overload protection of alarms
- Din rail mounted terminal connections
Control & interface
- HydroSTART dual pump capacitive touch keypad interface:
- Indicator lights for system and pump status, level alarm
- Buttons for alarm mute/reset and pump mode selection
- HydroSTART PCB control module with dipswitches for adjusting configuration
- Visual (strobe) and audible (buzzer) alarms
- Pump current sensing providing adjustable overload & other protections
- Soft starter per pump with adjustable soft start & stop (Soft Start versions)
Inputs
- Three phase (400Vac) power supply
- 6x digital inputs for float or pressure switches, optional prime loss flow switch and system enable
- Standard terminal setup: Low level, duty stop, duty start, standby start, high level and system enable
Outputs
- 2 pump supply output
Functions
- Level control mode – Level empty operation controlled by up to 5 float switches: Low level, duty stop, duty start, standby start and high level
- Pressure control mode – Pressure boost operation controlled by up to 3 pressure switches: Duty start, standby start and low pressure
- Duty sharing and alternation – Duty pump alternates on pump start and after 30 minutes of continuous running in alternation mode, or 6 hours of accumulated running in recirculation mode
- Staggered pump start – Prevents excessive current draw and reduces water surge
- Manual pump control – Manual pump mode with optional 5 minute timeout to revert to auto mode
- System enable input – Enables and disables the system in auto mode
- Static duty mode – No duty alternation, for applications using smaller duty pump that always starts first
- Smart chirp mode alarms – Audible alarm automatically silences after 5 minutes if not muted, then chirps every 5 minutes
Fault Protection
- High level alarm – Alarms after 15 minute delay with auto reset in stormwater mode, or after 1 minute with manual reset only in sewage mode
- Low level protection – Alarms and shuts down pumps on low level, manual reset only
- Low pressure protection – Alarms and shuts down pumps if low pressure input is closed for 60 seconds
- Prime loss protection – Alarms and shuts down running pumps if there is no flow for 30 seconds
- Pump anti-seize protection – Runs pumps periodically during low use to prevent seizing
- Pump current sensing – Provides adjustable pump overload, undercurrent and zero current protection